Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd. Better Credibility & Better Quality to Change the Future!
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Dairy production plant/milk processing machine/ milk production line machines
Milk is heated and cooled and contains sufficient fat content. Its solids are standardized in the mixing line, in which milk powder and other necessary dairy ingredients and required additives are added. The mixture must be mixed slowly and always avoid air entering the mixture.
After obtaining the mixture, remove the air, heat the mixture to 65-70 º C, and then homogenize in one or two stages at 200 / 250 bar. It was then pasteurized at 95 ° C for 300 seconds, then cooled to 4-6 ° C and stored.
Next, add the culture and condiment to the tank and stir until mixed correctly.
The mixture is pumped through a plate heat exchanger, which heats the milk to 45 º C and packs it immediately. The product is then sent to the fermentation chamber where it stays for 2.5 to 3 hours, depending on the final pH. Then, the product is quickly cooled to 15 º C by forced air in another fermentation chamber, and finally enters the final storage tank at 4 º C until it is taken out the next day.
Production technology of whipped yoghurt
Milk is heated and cooled and contains sufficient fat content. Its solids are standardized in the mixing line, in which milk powder and other necessary dairy ingredients and required additives are added. The mixture must be mixed slowly and always avoid introducing air into the mixture.
After obtaining the mixture, remove the air, heat the mixture to 65-70 º C, and then homogenize in one or two stages at 200 / 250 bar. Then pasteurize it at 95 º C for 300 seconds, then cool it to 38-42 º C, move it to the fermentation tank and add culture to the fermentation tank. Stir sufficiently to obtain a complete mixture (this can also be achieved by an on-line mixer)
Once obtained, stirring is stopped to allow the milk to rest during fermentation. This period of time will vary depending on the medium used - between 6 and 8 hours.
At the end of fermentation (measured by pH), the coagulant formed is gently stirred and moved to a plate cooler by a positive displacement pump with a progressive chamber for rapid cooling to 20 º C, then stored in a new tank and then transported to the packaging machine
Fruit, pulp and / or jam shall be added continuously and neatly before packaging. After packaging, put the product into one chamber and quickly cool it to 12-15 º C with forced air before entering another chamber to cool to 4 º C.
General Information:
| Brand Name: | Shanghai Beyond |
| Model Number: | BY-UM |
| Capacity | 5-200TPD |
| Raw material | Fresh cow milk, buffalo milk, goat milk, camel milk or milk powder, or both mixed |
| End product | Pure milk, UHT milk, long shelf life milk |
| Shelf life | 35-40days, 3months, 6months, 12months (keep at room temperature ) |
| Final product fat (%) | Semi-skimmed or double toned milk (1.5%); Full cream(3% or 6%); Toned milk(3%) |
| SNF | 8.5%(min) |
| Main material for machines | SUS304 or SUS316 |
| Package for end product | plastic bag |
| Certification: | ISO9001/CE/SGS |
| Place of Origin: | China |
| Manufacturer history | More than 10years |
Solution
1. Liquid milk receiving and milk powder reconstitution module
2. Milk Reprocessing Heat Treatment and Preparation Module
3. Milk packaging module
4. Cheese production module
5. Yogurt production module
Technical parameters:
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Beyond is proud of its experience in the dairy industry, which has developed dairy processing technology for more than 16 years.
Through our long experience in milk processing equipment, beyond is often asked to provide advice and support for existing factories and new factories under development. Our devices can be directly connected to our servers through the Internet as needed.
Preliminary stage
In the initial stage of the project, our experience is used to select machinery. Since our processing line is always "one-off", we think it's best to participate in a project from the beginning. By combining our knowledge of the available milk supply with the marketability of the final product, the best processing line can be achieved.
Would you like to know more about our service?
Request for quotation
Post project phase
In the later stage of the project, scherjon provides after-sales service and follow-up. Within 48 hours of preparation, our technicians can leave our office and go to any destination to solve outstanding problems. In our warehouse, all relevant spare parts can be shipped around the world as required.
Installation terms:
1. 50-60 days for installation and commissioning.
2. BEYOND CO., provide installation, commissioning of all equipment supplied by BEYOND CO., as stated in the quotations.
3. Buyer provide round way air tickets,local traffic , room and board,in addition pay subsidary per day for each engineer.
The main goal is to provide a complete and versatile line for dairy products that is easy to transport and install.
A range of production options will be available: 500, 1,000, 3,000 and 5,000 litres per hour (pasteuriser production).
Complete, we can provide a turnkey factory ready for use, including the supply of utilities.
We can also conduct on-site technical training courses for installation according to customer needs.
The dairy line is versatile as it allows to start with the manufacture of a specific product and expand the plant to manufacture other dairy products by adding new modules at a later stage.