Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd. Better Credibility & Better Quality to Change the Future!
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Semi-automatic 2circuits CIP cleaning system with 3 tanks structure 1000L, 2000L, 3000L
Semi-automatic 2circuits CIP cleaning system
The heating way for the cleaning liquid is auto-heating. The operating principle: set the cleaning temperature through the temperature controller to control the steam control valve’s opening frequency to limit the steam amount making the cleaning liquid keep at needed temperature. All the tanks liquid level in the CIP system with auto-alarm. By manual to add acid/alkali concentrate to the tanks when the cleaning liquid concentration reduced.
The cleaning process transforming should be operated by manually to change some relevant pipelines and valves. Manually add water when the tank lack of water.
Configuration table
| Item | Brand or supplier |
| Controller | Siemens PLC, color screen, full automatic control |
| Conductivity meter | Germany JUMO |
| Flow switch | Germany IFM |
| Pneumatic valve | Germany GEA |
| Concentrated acid/alkali adding system | USA sandipipe diaphragm pump |
| Level alarm | at high/low level |
| Steam pressure reducer valve | Spirax Sarco from UK |
| Temperature regulating system | Spirax Sarco from UK |
| Temperature sensor | Germany JOMO |
| Electromagnetic flow meter | Germany E+H |
| Frequency converter | Danfoss |
| Tank thickness | Inner shell of CIP tank is 3mm;Outer cladding is 1.5mm |
| PU insulation, heating by plate heat exchanger, separately standing tanks, material SUS304, in acid/alkali tank with vertical agitator, flow rate 10-20m³/h, pump head 24 meters, stainless steel control box. | |
Main components list
| CIP Tank size | 1000L-10000L | |
| CIP tank type | Alkali tank, acid tank, hot water, clean water tank, water recycle tank | |
| Cleaning recycles | Single circuit, double circuits, three circuits, four circuits | |
| Heating method | Coil pipes inside, plate heat exchanger ,tubular heat exchanger | |
| Automatic types and characters | Semi-automatic |
|
| Tank size | 1000L-10000L | |
| CIP tank type | Alkali tank, acid tank, hot water, clean water tank, water recycle tank | |
| Cleaning recycles | Single circuit, double circuits, three circuits, four circuits | |
| Heating method | Coil pipes inside, plate heating, tubular heating | |
| Automatic types and characters | Full Automatic type | 1.flow rate auto control; 2.temperature auto control; 3.auto compensate the CIP liquid level; 4.auto compensate the liquid concentrate; 5.cleaning liquids auto transfer; 6.auto alarm |
| Semi-automatic type | 1.temperature auto control 2. electrical control with manual operate the other matters. | |
| Manual type | 1.manual operate on the cleaning process | |
This system adopts the PLC program to control, with the colored touch --screen to operate and display the whole process flow and also the each controlling parameter. The temperature of the cleaning liquid can be installed. It can set the PH value , the cleaning time, cleaning sequence , and also the PH value. With the system malfunction alarm device.
The operating principle of the system:
1. Auto-flow control for the cleaning solution
2. Automatically regulate the temperature of the cleaning liquid.
3. Auto-compensate for the inside tank liquid level.
4. Automatically-compensation for the acid and alkali concentration.
5. Auto transfer from one cleaning liquid to another.
6. System auto alarm-device