Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd. Better Credibility & Better Quality to Change the Future!
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3000-4000BPH grape flavor CO2 soft Drink mixing system with PET bottle filling
Detailed Product Description for juice production line:
We offer turnkey project for different production capacity requirement.
And those products include Dairy,drinking, juice,ice cream, beverage,cream,ghee,butter etc.
Complete Fruit juice, Tea, Food Beverage Processing Line
Specific Description
Taken various fruit juice, fruit juice concentrate, tea leaf, tea powder, cereal, health care ingredients as main raw material, through dilution, extraction, cooking, grinding, homogenization, degassing and filling etc flow procedures, which can be manufactured into various fruit juice, tea, food functional drinks. The package way can be Pre-pak pouch, plastic bag, Gable top bag, plastic cup, plastic bottle, glass bottle and sanitary can etc. Factories usually fabricate them into long life end products, shelf life can be one year or longer.
DESCRIPTION
Characteristics
Processing capacity can be ranged from 2T/Day to 1000T/Day.
You can process different fruit juice, fruit juice concentrate, tea leaf, cereal and health care ingredients into various liquid beverage.
High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in various beverage processing line.
PLC control the whole production line, saving labor force and facilitate production management.
Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.
ADVANTAGES AND STRONG POINTS
Technical parameters
| Raw material | Various fruit juice, juice concentrate, tea leaf, tea powder, cereal, health care ingredients |
| End product | Various fruit juice, tea, food, functional beverage |
| Capacity | 2T/D – 1000T/D |
| End product package | Pre-pak pouch, plastic bag, Gable top bag, Plastic cup, plastic bottle, glass bottle, sanitary can etc. |
| No. | System | Name | Specification | Qty. | Unit |
| 1 | Simple Syrup Preparation | Sugar/ Ingredients Melting Tank | V=3000L, steam heating, SUS304, 3 layers with heat insulation, closed type, tapered bottom with dustproof breathing hole, CIP ball-type sprayer, material blender, temperature control meter, food-grade standard welding and polishing | 2 | sets |
| 2 | Centrifugal Pump for Syrup Transportation | Q=10T/h, ABB motor, sanitary type, all product contact surfaces SUS 304 S/S, H=24m. ABB motor | 1 | set | |
| 3 | Bag-type Duplex Filter | SUS304, 200mesh, bag filter core | 1 | set | |
| 4 | Plate Heat Exchanger of Syrup Cooling | 304 S/S frame, SUS 304 plates, EPDM gaskets, inlet 80℃, and outlet 50℃ | 1 | set | |
| 5 | Final Syrup Preparation | Beverage Mixing Tank | V=3000L, SUS304, single layer, closed type, tapered bottom with dustproof breathing hole, high-speed blender(60RPM), CIP ball sprayer, liquid level inspection, food-grade standard welding and polishing | 6 | sets |
| 6 | Centrifugal Pump for Material Transportation | Q=10T/h, sanitary type, all product contact surfaces SUS 304 S/S, H=24m. ABB motor | 3 | sets | |
| 7 | Bag-type Duplex Filter | Q=10T/h, SUS304, 200 mesh | 3 | sets | |
| 8 | Juice Mixing, Filtering, Sterilizing | Tubular UHT Sterilizer | 4000L/H, touch screen, temperature automatic recorder, electric control components, etc, S.S control cabinet | 1 | set |
| 9 | Plate UHT Sterilizer | 4000L/H, touch screen, temperature automatic recorder, electric control components, etc, S.S control cabinet | 1 | set | |
| 10 | Deaerator | 4000L/H, SUS304, equipped with aroma recovering system, adopted imported pressure-difference sensor, the vacuum 0.07-0.09Mpa | 1 | set | |
| 11 | Homogenizer | 4000LPH, 2 Pole Pistons, Max. working pressure is 25Mpa | 1 | set | |
| 12 | Frequency Conversion Device | For Homogenizer and UHT speed adjusting, Danfoss from Denmakr | 1 | set | |
| 13 | Fruit Piece Preparation System | Fruit Piece Pasteurizer Tank | V=1000L, SUS304, three layer, steam heating, closed type, tapered bottom with dustproof breathing hole, high-speed blender, CIP ball sprayer, liquid level inspection, food-grade standard welding and polishing. | 2 | sets |
| 14 | Screw Pump for Fruit Piece | Q=5T/h, sanitary, all product contact surfaces SUS 304 S/S, H=24m, maximum piece passing size: 8mm*8mm*8mm; | 3 | sets | |
| 15 | Product Storing Tank | V=2000L, SUS304, three layers, heat insulation, square shape, closed type, temperature displayer, CIP ball-type sprayer, liquid level monitor | 1 | set | |
| 10 | Other Auxiliary | CIP System | SUS304 frame and famous electric control system, 3*2000L, SUS316 inside, heat insulation, equipped with PHE, steam adjusting system, diaphragmatic dosing pump, CIP pump and return pump, and so on. | 1 | set |
| 11 | Cooling Tower | 50T, with one pump, water inlet 37℃, outlet 32℃. | 2 | sets | |
| 12 | Steam Generation System | 2.0T/H, diesel boiler, steam pressure and flux adjusting valve | 1 | unit | |
| 13 | Chilling System | Capacity is 300000Kcal, ice water outlet temperature ≤-5℃, with chilling machine, chilling medium pump, glycol tank, cooling tower, cooling water pumps, ice water outlet temperature is -5℃ outlet | 1 | unit | |
| 14 | Liquefied CO2 Storage System | 10000L, horizontal vacuum type, heat insulation, 2.0Mpa, automatic pressure control system, includes filters, liquid-gas type changing device and so on | 1 | unit | |
| 15 | Electric Control Cabinet | Sus304, word famous products | 1 | set | |
| 16 | Operating Platform | SUS 304 S.S. | 1 | set | |
| 17 | Pipeline, Valve, Cable, Bridge and Fittings | Just for inner connection of preparation system | 1 | set | |
| 18 | Package and Transportation | Chinese domestic | 1 | set |
