Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd. Better Credibility & Better Quality to Change the Future!
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Shanghai Beyond Machinery Co., Ltd. is a professional machinery manufacturer based on technical developing. Combining with R&D, manufacturing, installation debugging and training, we are engaged in producing the liquid projects used in Dairy,Fruit &Vegetable juice,Beverage,Tea,Brewing,Flavoring,Pharmacy,Egg,Bone & Meat processing and Daily chemical products etc.
High Heat Treatment SUS 304 Plate UHT Sterilizer for Milk Pasteurization Equipment
Technicals:
This UHT system adopts ultra high heat treatment to sterilize the liquid dairy products, tea drink and juice for the the aseptic filling production; the sterilize temperature is 137℃ holding for 3~5S,by this procedure to remain the nature nutrition and flavor of the milk and juice;
This machine has the following characteristics: high heat reuse efficiency, tight structure design fine looking and temperature control well etc; discharge temperature of this machine can be self controlled so it is available for the hot filling procedure and meanwhile for aseptic cold filling;
| No. | Flow No. | Name | Size | Main technology parameter | Unit | QTY |
| 1 | A | Milling unit(Rice processing line, sharing with oatsprocessing) | ||||
| 2 | A-0 | Rice washing machine | Q=500Kg/h | SUS304 | set | 1 |
| 3 | A-1 | Cooking kettle | 1000L | SUS304 stainless steel, three layer miller jacket, half open type, central frame blender, bottom flange outlet, with built-in scale | set | 2 |
| 4 | temperature control system | UK Sprirax sarco steam reduce system,Burket angle valve, JUMO temperature sensor | set | 1 | ||
| 5 | A-2 | Screw pump | Q=2T/h | made of sus304 stainless steel, pump lift is 60m | set | 2 |
| 6 | A-3 | Operating platform | made of sus304 stainless steel, size:4000*1000*1500mm | set | 1 | |
| 7 | A-4 | Colloid mill | Q=2T/h | made of sus304 stainless steel,JMS-180 | set | 2 |
| 8 | A-5 | Buffer tank | 300L | made of sus304 stainless steel, | set | 1 |
| 9 | A-6 | Rotor pump | Q=2T/h | made of sus304 stainless steel, pump lift is 60m | set | 1 |
| 10 | A-7 | Temporary storage tank | 2000L | SUS304,double layers, PU insulation, vertical agitator, airtight manhole,ladder,digital readout thermometer,CIP cleaning ball, glass tube level indicator | set | 2 |
| 11 | A-8 | Rotor pump | Q=3~5T/h | made of sus304 stainless steel, pump lift is 60m | set | 1 |
| 12 | Subtotal A: | |||||
| 13 | B | Melting unit | ||||
| 14 | B-1 | High speed emulsification tank | V=600L | made of sus316L stainless steel, with insulation, with high speed shearing mixer mounted from bottom, speed is 1400rpm, with digital show thermometer, with level scale inside wall | set | 1 |
| 15 | B-2 | Centrifugal pump | Q=5T/h | made of sus316L stainless steel, pump head is 24m, ABB motor | set | 1 |
| 16 | B-3 | Twin pipe filter | Q=5T/h | SUS316, mesh size 100M | set | 1 |
| 17 | B-4 | Platform | SUS304,size:1200*1000*1200mm | pcs | 1 | |
| 18 | Subtotal B: | |||||
| 19 | C | Blending unit | ||||
| 20 | C-1 | blending tank | V=2000L | made of sus316L stainless steel, with insulation, vertical agitator 43rpm, with attachments sucha as manhole, ladder and digital show thermometer, CIP cleaning head, product enter from side, glass tube level indicator | set | 3 |
| 21 | C-2 | centrifugal pump | Q=3T/h | made of sus316L stainless steel, pump head is 24m, ABB motor | set | 2 |
| 22 | C-4 | high pressure homogenizer | 1.5T/h | SUS316L, 25Mpa, (starting box included) | pcs | 1 |
| 23 | C-5 | blending platform | SUS304,6000*800*1500mm | pcs | 1 | |
| 24 | Subtotal C: | |||||
| 25 | D | Heating unit | ||||
| 26 | D-1 | Temporary storage tank | V=1000L | made of sus316L stainless steel, with insulation, vertical agitator 43rpm, with attachments sucha as manhole, ladder and digital show thermometer, CIP cleaning head, product enter from side, glass tube level indicator | set | 1 |
| 27 | D-2 | Centrifugal pump | Q=5T/h | made of sus316L stainless steel, pump head is 36m, ABB motor | set | 1 |
| 28 | D-3 | Plate heat exchanger | 1.5T/H | SUS316L, two section type,△T1=20℃, hot water heating, Spirax sarco steam regulating system, stainless steel steam and water mixer, Jumo temperature sensor, include hot water tank and hot water pump, second section is for tower water cooling, can cool product from 80 to 60℃ | pcs | 1 |
| 29 | Subtotal D | |||||
| 30 | E | Sterilizing and Filling unit | ||||
| 31 | E-1 | Tubular pasteurizer | 1.5T/H | SUS316L stainless steel, aseptic tye, tubular type, sterilizing parameters:137℃,5S,output temperature 30℃,PLC automatic control | Set | 1 |
| 32 | E-2 | Full-automatic vacuum degasser | 1.5T/H | Full-automatic control, SUS316L stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64～-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device | PCS | 1 |
| 33 | E-3 | High pressure homogenizer | 1.5T/H | SUS316L, 25MPa, including starting cabinet, frequency conversion control | PCS | 1 |
| 34 | E-4 | Brick aseptic filling machine | 250ml/B, 6000B/H | PCS | 1 | |
| 35 | Subtotal E | |||||
| 36 | F | Hot water unit | ||||
| 37 | F-1 | Hot water tank | V=3000L | made of sus304 stainless steel, insulated with PU,with airtight manhole, cone top and bottom cover, ladder, glass tube level indicator | set | 1 |
| 38 | F-2 | Hot water pump | Q=5T/h | made of sus304 stainless steel, pump head is 24m, ABB motor | set | 1 |
| 39 | F-3 | Plate heater | Q=5T/h | plate heat exchanger is made of sus304 stainless steel, one cooling section, with plastic seal | set | 1 |
| 40 | F-4 | Temperature control system | UK Sprirax sarco steam reduce system | set | 1 | |
| 41 | Subtotal F: | |||||
| 42 | G | CIP Unit | ||||
| 43 | G | Semi-automatic CIP system | 3×2T | SUS304 stainless steel, double cleaning way, concentrated acid/alkali tank adding system based on US technology, temperature automatic control, 300L×2 acid/alkali concentrate tanks | set | 1 |
| 44 | R | CIP return pump | 20T/H | SUS316L stainless steel, pump lift is 24 meters, mechanical seal | set | 3 |
